System Packaging
Packaging & System Integration
Packaging and system integration is the core stage of skid delivery. Zhanwang consolidates engineering integration, manufacturing and assembly, factory testing, and engineering analysis under a single team, integrating compressor, driver, cooling, lubrication, and control modules into ready-to-ship skid units per project requirements, and validating them through factory pre-commissioning and simulation for rapid site start-up.
END-TO-END WORKFLOW
- 01STEP 1 / 4
Integration
Packaged integration and modular design of the compressor, driver, cooling, lubrication, and control systems
- 02STEP 2 / 4
Manufacturing
Assembly, piping prefabrication, welding, painting, and final assembly at the Chengdu Shuangliu manufacturing base
- 03STEP 3 / 4
Testing
FAT, performance curves, vibration, and control interlock verification per API standards
- 04STEP 4 / 4
Validation
Structural, pipe stress, pulsation, and vibration simulation analyses to guide design optimization
INTEGRATION SCOPE
Integration Scope
Core Systems
- Packaging of the compressor frame and driver equipment
- Integration of cooling and lubrication systems
- Matching of gas treatment and separation units
Auxiliary Equipment
- Pressure vessels, valves, flow meters, and safety valves
- Instrumentation accessories and PLC control panels
- Piping prefabrication, welding, and skid connection
E&I and Control
- Control panel, VFD, and electrical system integration
- Field wiring and interface integration
- Interlock protection and control logic integration
Core Equipment Brands
CORE EQUIPMENT
Electrical, Instrumentation & Control
ELECTRICAL · INSTRUMENT · CONTROL
MANUFACTURING & ASSEMBLY
Manufacturing & Assembly
Located in Shuangliu District, Chengdu, the manufacturing base combines production, assembly and commissioning, warehouse management, and office collaboration, supporting compressor skid packaging, piping prefabrication, equipment installation, system commissioning, and shipment preparation.
- Compressor assembly, piping prefabrication, welding, painting, final assembly, and commissioning
- Manufacturing team covering manufacturing management, production, quality, testing, and after-sales support
- FAT, performance verification, and shipment-readiness preparation
- Equipment packaging for transport, site shipment, and customer factory acceptance support
FACTORY ACCEPTANCE TEST
Factory Acceptance Test
Factory Acceptance Test (FAT) is a critical step in ensuring compressor delivery quality. Zhanwang has the test facilities for diesel-driven, motor-driven, and other driver configurations and control systems, simulating field conditions to verify unit performance and reliability.
ENGINEERING ANALYSIS
Engineering Analysis & Simulation
The engineering analysis team uses professional analytical tools to evaluate skid structure, pipe stress, pulsation, and vibration risk, feeding the results directly back into the engineering design to reduce field operation risk and improve equipment reliability.
Structural Analysis
Strength verification of skid structure and equipment layout
Pipe Stress
Process piping stress and boundary condition analysis
Pulsation
Suction/discharge pulsation and pressure fluctuation control
Vibration Assessment
Performed per ISO 20816-8 and related standards
- 3D modeling supported by specialized analysis software
- Analysis results directly inform engineering design optimization
- Evaluation of piping layout, support schemes, and skid connection stiffness
- Assessment of unit operating risks and potential resonance zones
HIGHLIGHTS
End-to-End Capability Highlights
End-to-end integration: a single team accountable for the project from engineering design to factory delivery
Integration of core equipment from multiple international brands, ensuring system matching and compatibility
Modular skid design for easy field installation, commissioning, and long-term maintenance
Factory pre-commissioning plus FAT testing to reduce field start-up workload
Structural, pipe stress, and pulsation simulation covering key risk points
Delivery executed per API, ASME, ISO 20816-8, and other international standards
NEXT
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